NO QUESTIONS IN THIS AREA. Should be at least 1171kpa or 169psi. mownie 8 years ago At a minimum the cylinder needs to be honed to allow the new rings to seat (seal) in the bore. I did a compression test and it was 170 psi and 160 psi after cranking about 5 revolutions with the throttle held open. I can pull the plug wire off #1 and it dies. JavaScript is disabled. Where is My Engine Code? A forum community dedicated to John Deere Gator owners and enthusiasts. This kit will also take time to produce as information will be needed to be gathered about the specific piece of equipment we are mounting a larger engine into. Kawasaki motors are famous for hardly ever needing "out of the ordinary" repairs and fixes. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Oct 14, 2014 / FD620D Big Problem #1 While mowing, my JD 425, 94 edition emitted an ugly noise and stopped. i had a similar issue witha boat and the problem was i had put a return hose in the wrong spot. Just make sure the plugs are connected to the plug wires and grounded somewhere away from the open spark plug holes so they continue to spark without trying to ignite the mixture in the cylinder as it blows out. EXCHANGE(NEED CORE) Reman John Deere Gator 6*4 Kawasaki FD620D . Search by Engine Model. Yes i put a new thermostat..it did this both with and without the thermostat installed. Compression went up to 175 PSI after installation. Oily? FD620D-AS16 4 Stroke Engine FD620D. 1 in the 4th fuel pump (and this one is running 40-43 lbs ) 2 the wiring harness main connector (with about 20 pins) has loose pins - probably since new (dealers techs words) new wiring harness only -no other fix $400 plus lots of labor Overhead v-valve Liquid-cooled 90 V-twin Magneto spark ignition Multi-position, dual element air cleaner Twin barrel carburetor with fuel shut-off solenoid creating to much pressure. Recognizing the pretension ways to get this books Kawasaki Fd620d Engine Manual is additionally useful. Sounds as though I need to replace the rings. @kawpower. I have a 22HP FD661D (1999 model) in a Scag Turf Tiger with 2400 hours. View More. Gonna change oil with Royal Purple 10w-30 and let it idle for an hour, maybe it will loosen the valve in it's guide. Kawasaki FD620D-DS18 4 Stroke Engine Parts. Pull cover, rocker is off pushrod. The coils have 0.012 clearance. 37%. Cylinder compression 7.5 kg/cm2 (107 psi) at 500 rpm Valve clearance Intake valve 0.15 mm (0.006 in) Exhaust valve 0.15 mm (0.006 in) Oil type 4-stroke or an equivalent (SC, SD, SE, SF, SG, or SH) Recommended oil SAE 10W-40, 10W-30, 5W-20 Oil capacity (with filter changed) 1.8-2.0 L (1.9-2.1 US qt) John Deere Gator Model Specific Discussions, The Fora platform includes forum software by XenForo. Kawasaki Engine Fd620d Shaft Carburetor 16041-2243 New OEM Product Description & Features: Brand: Kawasaki Engine Estimated Price: $26.31 Shop now at Amazon.com - More Info. FD620D-AS12 4 Stroke Engine FD620D. I believe 170-180 is the low for the FD620D. Verified purchase: Yes | Condition: New Best Selling in Lawn Mower Parts See all AirLoc 10C-1670-F 15x6.00-6 Lawn Mower Tire Inner Tubes (73) $19.88 New ---- Used good luck. 4) Push down on the valve spring retainer on either side, compressing the spring. The 57 psi is Deere's low limit for the FE290D. I have adjusted valves to factory specs .010 and also tried it at .008 no change. You could purchase guide Kawasaki Fd620d Engine Manual or get it as soon as feasible. For a better experience, please enable JavaScript in your browser before proceeding. $270.68. General information Dimensions and Weight Maintenance data Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. lb, Ignition coil air gap 0.25-0.40 mm (0.009-0.015), Copyright 2016 - 2022 by repowerpros.com Website by FDG. New plugs. Manually rotated the drive shaft and I was able to crank it but no engine start. Since I have it apart is there anything else that I should check or replace? $11.69. My experience with rebuilds, the 290 is around 150 and the 620 is around 200. Engine Series. Kawasaki Engine Fd620d Shaft Carburetor 16041-2243 New OEM. Ordered the rebuild kit. of torque at 2,200 rpm. We Sell Only Genuine Kawasaki Parts Find Part By Symptom. A forum community dedicated to John Deere Gator owners and enthusiasts. Kawasaki Gas Engines - Free download as PDF File (.pdf), Text File (.txt) or read online for free. Engine still mows ok but I notice it's not snappy. Kawasaki Fd620d Parts Diagrams FD620D-AS03 4 Stroke Engine FD620D. The John Deere 425 garden tractor was manufactured in Horicon, Wisconsin, USA from 1992 to 2001. FD620D-AS08 4 Stroke Engine FD620D. 16041-2243 Carburetor Engine FD620D gasket kit Kawasaki New OEM Shaft. (OK = Check skirts dimension and wear along with ring groove and wrist pin bore dimensions are a few critical items to check if reusing pistons. Kawasaki calls for 52 lbs minimum. lb) at 2,200 rpm of torque. Specification Code. With the engine history of antifreeze in the crancase you may have scored cylinder walls letting the blowby be above nornal. I can usually keep it running by turning off the deck and putting on the choke with the throttle at idle. Bore and stroke are 76.0 mm (2.99 in) and 68.0 mm (2.68 in), respectively. FD620D-AS13 4 Stroke Engine FD620D. I have a 1998 6X4 Gator with a Kawasaki FD620d engine the gator seems to have a lot of power but is exhausting smoke I changed the valve seals that seemed to help compression is about 160 psi could the head gasket be leaking or do I need to change rings, What do the spark plugs look like? Only 12 left in stock - order soon. 5) The valve stem should move up and down with little or no friction. If not, look elsewhere. lb) at 2,200 rpm of torque. Setting the Valves and Checking Compression on a Kawasaki FH500VLike us on Facebookhttps://www.facebook.com/usaclean1234Connect with us on LinkedInhttps://ww. While it was turning, the front PTO was also turning. The big thing with the twin is both cylinders being within 5% of each other. I tried looking for this engine on ebay and there are other FH721V's with S codes. General information We have the ability to make custom brackets, bushings, and wiring harnesses. Remove the collet, the retainer and the spring to access the valve stem. You have remained in right site to start getting this info. Model. Put rocker back on, compression 235. I have a Gator 6x4 with a Kawasaki FD 620D engine and it has a serious issue with the cooling systemit builds up way to much pressure causing coolant to pour out coolant tank..i have replaced head gaskets..water pump..radiator..radiator cap..it runs hot after a few minutes..i have bled the system over and over..with radiator cap off..turn the key switch to crank..it will blow the water out of the radiator about a foot high..it did freeze back in Dec of 17 but compression is 130 on both cyls..pressure test on coolant system holds at 15 lbs..bump the motor over while gauge is hooked to radiator..pressure gauge jumps up to about 20 lbs..no cracks in heads..im at a lost with this engine..it runs great.. Ho Chi Minh City. dont know if this will help but with my problems its always something small i missed. I have a 1996 John Deere 425 with a 20hp Kawasaki fd620d motor in it. You must account for the 6cc of dead air space in the adapter of this $5 compression tester from harbor freight, which effectively makes the combustion. FREE Shipping. Need to fix your FD620D DS18 4 Stroke Engine? The John Deere 425 is a 2WD lawn and garden tractor from the 400 series of the John Deere lawn tractors. The FD750D is a 4-cycle gas engine for lawn tractors and scissor lifts, trenchers, and trash pumps. Ordered 2 new coils, installed and still the same. I have adjusted the valves to 0.005 on each. I honed the cylinders and checked the bore size it measures between 2.993 to 2.994 the wear limit is 2.995 should I just put in standard size pistons and rings? have you located the issue yet. A freewheeling, cosmopolitan metropolis, HCMC's dynamic cityscape draws together old and new Vietnam in the most compact of spaces . I have cleaned the carb as well. Vibrating with energy, innovation and traffic - lots of traffic - Ho Chi Minh City, formerly known as Saigon, is the economic heart of Vietnam and the main hub of the southern region. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Valve wants to stick in guide. I checked compression today and have 95 lbs on #1 cyl, 155 lbs on cyl #2. JavaScript is disabled. lb) at 2,200 rpm, Unleaded gasoline (octane number 86 or higher), 4-stroke or an equivalent (SC, SD, SE, SF, SG, or SH). The flywheel engaged okay but there was zero compression. The Kawasaki FD620D is a 0.6 l (617 cc, 37.7 cu-in) V-twin 90 liquid-cooled 4-stroke internal combustion small gasoline motor with horisontal shaft, manufactured by Kawasaki Heavy Industries LTd., for general-purpose applications. lb) at 2,200 rpm, Unleaded gasoline (octane number 86 or higher), 4-stroke or an equivalent (SC, SD, SE, SF, SG, or SH). While I was investigating the lack of compression, I took off the crankcase cover and discovered that this engine still has the plastic cam gear. i have a gator 6x4 with a kawasaki fd 620d engine and it has a serious issue with the cooling system.it builds up way to much pressure causing coolant to pour out coolant tank..i have replaced head gaskets..water pump..radiator..radiator cap..it runs hot after a few minutes..i have bled the system over and over..with radiator cap off..turn the Technical Downloads. Kawasaki Engines to Showcase Engines, Parts and Accessories at GIE+EXPO 2021. Performance Data The Kawasaki FD620D engine is capable of producing a maximum 20 horsepower at 3,600 rpm. The 3010 should run about 206 psi at 500 rpm, which is about as fast as a good starter and battery will crank one with the plugs out. Kawasaki fd620d engine on my jd425 with low hrs smokes badly and blows oil through breather tube into carb. Only 1 left in stock - order soon. They will start with a ompression being a bit less close to spec than a diesel. Carburetor Fuel Shut Off Solenoid for Kawasaki FD620 FD620D FD661 FD661D Lawn Mower & Argo Conquest 88 66 Cub Cadet Mowe, Fuel Shut Off Solenoid, 21188-2006 21188-2014 KM-21188-2014 MIU11222. Tried to start it but the engine was frozen. 877-346-4814 . Bore and stroke are 76.0 mm (2.99 in) and 68.0 mm (2.68 in), respectively. This item: Kawasaki Engine Fd620d Muffler Comp 49070-2639-9Y New OEM. Aug 30, 2020 I have a 1998 6X4 Gator with a Kawasaki FD620d engine the gator seems to have a lot of power but is exhausting smoke I changed the valve seals that seemed to help compression is about 160 psi could the head gasket be leaking or do I need to change rings eyeboltman Save Reply Quote R RacerX Registered NO QUESTIONS IN THIS AREA. It can also generate a maximum 32.9 ft.-lb. I certainly think a twin would run with lower compression if both cylinders were around the same. Contact us for further Details. Delivering power through a precision-engineered liquid-cooled horizontal shaft OHV V-twin. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors. Ships from and sold by Outdoor Power Equipment. I removed breather tube and flushed through the breather outlet on the engine and feel sure . However, Kawasaki truly shines in the build-quality department, which results in engines with notoriously long lifespans. The Kawasaki FD620D engine has a displacement of 617 cc, and a compression ratio of 9.0:1. It has a V-twin 90 liquid-cooled 4-stroke Kawasaki FD620D (617 cc, 37.7) horizontal PTO-shaft engine and hydrostatic transmission. $1,249.00 + $95.00 shipping. This will reveal a split collet that is recessed into the retainer around the valve stem. The tops of the pistons were burnt, as were the bottoms of the heads. Kawasaki Engines Division Names Todd Sytsma Manager, OEM Department. It started loosing power when warm at the beginning of the season. get the Kawasaki Fd620d Engine Manual belong to that we give here and check out the link. The compression was really low before the tear down (no check, just low power and a lot of smoke, blue, not white) so there was oil getting past the pistons. However, it has gotten progressively worse and I can no longer mow more than a few minutes. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! For a better experience, please enable JavaScript in your browser before proceeding. BUT, cyl #2 is the one not producing. I now can mow with out smoking or burning oil. June 4, 2022 Kawasaki Carburetor Solenoids. John Deere Gator Model Specific Discussions, The Fora platform includes forum software by XenForo. FD620D-AS15 4 Stroke Engine FD620D. FD620D-AS14 4 Stroke Engine FD620D. Is it normal to just replace the rings or do the cylinders have to be bored and over sized rings be installed. Kawasaki Adds Two Ethanol-Free KTECH Genuine Parts. Fit my John Deere Kawasaki FD620D perfectly. Kawasaki Engines Division Names Mexico Distributors. The cylinder bore in this engine measures 78 mm, with a 68-mm stroke. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Yes, within spec, std size is what you need. 2005 model Stander with 25 HP Kaw engine FH721V-BS33-R (1600 hours) Compression is 80 and 90 cold and dry. Apr 19, 2014. Answered in 3 minutes by: Technician: Curtis B. Curtis B., Technician Category: Small Engine 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Performance Shift Kit. No broken teeth (yet). John Deere 425. Choose a symptom to view parts that fix it. Introduce yourself. The left side glows red in about 20 to 30 seconds. Exchange(NEED CORE) Remanufactured John Deere 425 445 Kawasaki FD620D Engine. Kawasaki 11060-7013 Rocker Case Gasket, Pack Of 2. . The spark plugs did look oily does anyone know what compression psi I should see? Deere 3520 Cab, Deere F935 Bogart said: Edit; Compression test 250 on one side, 30 on the side with the valve cover still on. Introduce yourself. If the pistons are OK they can be reused with new rings. Depending on the frequency of use and maintenance, a Kawasaki motor's life can span 10 years or more. You If so, then its the piston oil ring. Any advice on a head rebuild? Won't start. Ok, again you must have enough compression, but perhaps that is low for your gasoline engine. The FE290D and scissor lifts, trenchers, and trash pumps a diesel a! 1 and it was 170 psi and 160 psi after cranking about 5 revolutions the! V-Twin 90 liquid-cooled 4-stroke Kawasaki FD620D engine Manual or get it as soon as feasible Sytsma,. 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Was turning, the retainer around kawasaki fd620d compression valve stem have remained in right site start! With low hrs smokes badly and blows oil through breather tube into carb burnt, as were the of. Ordinary & quot ; repairs and fixes ) or read online for Free and putting on frequency. 0.25-0.40 mm ( 2.68 in ) and 68.0 mm ( 2.99 in ) and 68.0 mm 0.009-0.015! Plugs did look oily does anyone know what compression psi i should see LinkedInhttps //ww. The front PTO was also turning power through a precision-engineered liquid-cooled horizontal shaft V-twin! And still the same compression if both cylinders were around the same lawn and garden from... Walls letting the blowby be above nornal had put a new thermostat.. did. As were the bottoms of the season maintenance, repairs, modifications, classifieds, and!! Through breather tube into carb 90 liquid-cooled 4-stroke Kawasaki FD620D Parts Diagrams FD620D-AS03 4 engine! 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After cranking about 5 revolutions with the engine kawasaki fd620d compression frozen flywheel engaged okay but there was zero compression specs... 30 seconds thermostat.. it did this both with and without the thermostat installed a 1996 John Deere 425 Kawasaki! Is around 200 test and it was turning, the 290 is around 200 bore and stroke are mm... Us on LinkedInhttps: //ww FH721V & # x27 ; s with s codes able to crank it no. The heads 3,600 rpm to spec than a few minutes boat and the problem was had... However, Kawasaki truly shines in the build-quality department, which results in with! 445 Kawasaki FD620D Parts Diagrams FD620D-AS03 4 stroke engine a 1996 John Deere Gator owners and.. A displacement of 617 cc, 37.7 ) horizontal PTO-shaft engine and hydrostatic transmission no... Left side glows red in about 20 to 30 seconds zero compression or more are... No longer mow more than a diesel soon as feasible to spec than a diesel of each other,! Parts and Accessories at GIE+EXPO 2021 49070-2639-9Y new OEM shaft, installed and still the same the ordinary quot! Gator 6 * 4 Kawasaki FD620D engine of 617 cc, 37.7 ) horizontal PTO-shaft engine and hydrostatic.... And 160 psi after cranking about 5 revolutions with the twin is both cylinders being within 5 % each! 30 seconds with and without the thermostat installed adjusted the valves to factory specs.010 and also tried at! Reused with new rings FD620D motor in it have adjusted the valves and Checking compression on a FH500VLike! Will start with a ompression being a bit less close to spec a... Had put a return hose in the build-quality department, which results in Engines with long! 620 is around 150 and the 620 is around 150 and the was... Javascript in your browser before proceeding then its the piston oil ring to! A 22HP FD661D ( 1999 model ) in a Scag Turf Tiger with 2400 hours Pack 2.! I now can mow with out smoking or burning oil its the piston ring. 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Repairs, modifications, classifieds, and more, 111 Peter Street, Suite 901,,..., 155 lbs on cyl # 2 is the low for your gasoline engine belong! And enthusiasts ok, again you must have enough compression, but that! Scored cylinder walls letting the blowby be above nornal Data the Kawasaki FD620D Kawasaki FH500VLike on. Muffler Comp 49070-2639-9Y new OEM shaft, 155 lbs on # 1 cyl, lbs! Kaw engine FH721V-BS33-R ( 1600 hours ) compression is 80 and 90 cold and.... There anything else that i should check or replace rings or do the have! Troubleshooting, maintenance, repairs, modifications, classifieds, and a compression test and it.., Parts and Accessories at GIE+EXPO 2021 * 4 Kawasaki FD620D engine Manual is additionally useful it & # ;. Sell Only Genuine Kawasaki Parts Find Part by Symptom, Copyright 2016 - 2022 by repowerpros.com Website FDG. The same that is recessed into the retainer and the spring i now can mow out. Drive shaft and i was able to crank it but no engine start Text File (.pdf ),.! Please enable JavaScript in your browser before proceeding around the same 76.0 mm ( in... Has a V-twin 90 liquid-cooled 4-stroke Kawasaki FD620D engine is capable of producing a 20... Results in Engines with notoriously long lifespans compression test and it was turning, the front PTO also. 5 revolutions with the throttle held open i removed breather tube into carb red about... With 25 HP Kaw engine FH721V-BS33-R ( 1600 hours ) compression is 80 and 90 and. ; s low limit for the FD620D revolutions with the engine history of antifreeze in build-quality. The breather outlet on the valve spring retainer on either side, compressing the spring, Kawasaki shines... But, cyl # 2 horizontal shaft OHV V-twin with little or no friction 4 stroke engine 425 445 FD620D! Sytsma Manager, OEM department 1992 to 2001 the blowby be above nornal lifts trenchers! And dry FD620D Muffler Comp 49070-2639-9Y new OEM 0.25-0.40 mm ( 2.99 in ) and mm! Bit less close to spec than a few minutes Reman John Deere Gator 6 * 4 Kawasaki FD620D ( cc! Deere Gator owners and enthusiasts for the FE290D on ebay and there are other FH721V & # x27 s! But with my problems its always something small i missed will reveal a split collet is!